Engineering Reference

Pump & Pneumatic Technical Guide

A practical reference for preparing enquiries and understanding the variables that affect equipment performance.

Pump Enquiry Checklist

InformationWhy It Is Needed
Flow rateDefines the required process capacity and position on the pump curve.
Total dynamic headRepresents the energy per unit weight the pump must add at the required flow.
Suction conditionsNeeded to assess NPSH margin and cavitation risk.
Liquid propertiesDensity, viscosity, temperature, solids and chemistry affect power, materials and hydraulic performance.
Operating rangeMinimum, normal and maximum flow help assess whether operation is acceptably close to the preferred range.
Power & controlsVoltage, frequency, motor requirements and VFD use influence package design.
Head vs pressure: pump head is energy per unit weight and is commonly expressed in metres of liquid. Pressure depends on liquid density as well as head.

Pneumatic Enquiry Checklist

InformationWhy It Is Needed
FunctionDefines whether the component must control direction, pressure, flow, linear motion or rotary motion.
Operating pressureSets available actuator force and component pressure requirements.
Required speed / cycle rateHelps establish valve flow, tubing size and air consumption.
Load / forceUsed with pressure to estimate actuator bore and mechanical margin.
Ports & threadsRequired for physical compatibility with existing equipment and fittings.
Air quality & environmentDust, water, washdown, temperature and contamination influence preparation and component design.

Common Technical Terms

BEP

Best Efficiency Point: the region on a centrifugal pump curve where efficiency is highest.

NPSH

Net Positive Suction Head: used when assessing whether sufficient suction pressure exists to avoid excessive cavitation.

System Curve

The relationship between required head and flow for the piping system, combining static head and friction effects.

FRL

Filter-Regulator-Lubricator assembly used to condition compressed air at the point of use.

5/2 Valve

A directional valve with five ports and two switching positions, commonly used to control double-acting cylinders.

Pressure Drop

Loss of pressure caused by flow resistance through pipework, tubing, fittings, filters, valves and other components.

Frequently Asked Technical Questions

Why should a pump not be selected only by connection size?

Connection size does not define the pump's hydraulic performance. Required flow, head, NPSH, speed, impeller, liquid properties and system curve must be considered.

Why can a pneumatic cylinder be slow even when pressure looks correct?

Available flow may be restricted by undersized valves, tubing, fittings, flow controls or exhaust silencers. Dynamic pressure at the actuator can be lower than the static regulator reading.

What information is most useful for a replacement pump?

Nameplate/model, existing pump curve, duty flow/head, motor details, connection sizes, liquid details, dimensions and photos of the installation.

What information is most useful for a replacement pneumatic valve?

Manufacturer/model, valve function, port/thread size, operating pressure, coil voltage, connector type, manual override and manifold arrangement if applicable.